Detail Study of screen printing and Dyes
Types of dyes and their properties
- Intense color.
Solubility.
Substantivity.
Fastness.
Nitro dyes area unit polynitro derivatives of phenols containing a minimum of one radical ortho or para to the hydroxyl. it’s accustomed dye wool. It include 2 or a lot of aromatic rings (benzene, naphthalene).
Natural dyes are merely dye substances extracted from natural sources. though the most supply of dyes for early times, they need for the most part been replaced by artificial dyes, that area unit sometimes a lot of reliable, cheaper and may be equipped a lot of pronto. Natural dyes still in use embrace haematoxylin, carmine, orcein.Colouring materials are used for several thousands of years by man. Leather, cloth, food, pottery and housing have all been changed during this means. a number of our most typical dyes area unit still derived from natural sources. These area unit termed natural dyes. the color Index uses this as a classification and naming system.Each dye is called per the pattern:
Direct dyes: These dye staffs area unit usually Na salt of acid. they need direct affinity to plastic fiber. sorts of dyes and their properties area unit water soluble and desires salt addition within the dye tub, ought to be applied at basic or neutral condition. This dye workers is poor fastness to clean however cheaper.
These area unit the dyes which might be applied on to the materials from associate solution. These area unit most helpful for materials which might type H bonds with the coloring of materials. The direct dyes principally the fundamental dyes and were wide hailed as a result of they created it spare to use a mordant or binder in coloring cotton. the colors don’t seem to be as good as those within the basic dyes however they need higher fastness to lightweight and laundry, and such fastness is measurably improved by once treatments (diazotized and developed.) Direct dyes is used on cotton, linen, rayon, wool, silk and nylon. These dyes sometimes have chemical group linkage –N=N- and high mass. they’re water soluble due to acid teams.
Direct orange twenty six could be a typical substantive dye.
Fig: Direct orange twenty six
Synthetic dye:
Dyes derived from organic or compound area unit called artificial dyes. samples of this category of dyes area unit Direct, Acid, Basic, Reactive dye, Mordant, Metal advanced, Vat, Sulphure, Disperse dye etc. artificial dyes quickly replaced the standard natural dyes.
They value less, they offered a massive vary of recent colours, and that they imparted higher properties to the artificial materials dyes area unit currently classified in keeping with however they’re utilized in the coloring method.
Basic dyes: These sorts of dyes and their properties area unit usually ammonia sulphonium or auxonium salt, known for bright shade, water soluble & application on cotton & different plastic fiber and leathers.
This cluster was the primary of the artificial dyes to be taken out of coal-tar derivatives. As textile dyes, they need been for the most part replaced by later developments. they’re still utilized in discharge printing, and for getting ready animal skin, paper, wood, and straw. additional recently they need been with success used with some readymade fibers, particularly the acrylics. Basic dyes were originally accustomed color wool, silk, linen, hemp, etc., while not the utilization of a mordant, or exploitation agent. With a mordant like tannin they were used on cotton and material. Basic dyes offer good colours with exceptional fastness to acrylic fibers. they will be used on basic dyeable variants of nylon and polyester.
Basic Brown one is associate example of a ion dye that’s pronto protonated beneath the pH a pair of to five conditions of coloring.
Acid dyes: with chemicals acid dyes belong to varied subclasses like nitro.nitroso, monoazo. diazo. xanthane. azine, quinoline, anthraquinone etc. These sorts of dyes and their properties ar water soluble and have affinity to wool, silk and nylon fibers. they’re applied to the fibers through neutral or dyestuff tub.
Acid dyes ar soluble anionic dyes, containing one or a lot of sulphonic acid substituents or alternative acidic teams. associate example of the category is Acid Yellow thirty six.
Fig: Acid yello36
Most artificial food colours fall during this class. The colouring method is reversible and should be delineate as follows:
Mordant dyes: they’re the oldest natural dyes. they need no affinity to textiles however qwacan be applied to polyose or macromolecule fibers once they are mordented antecedently with bimetallic salt. These dye aw ar capable of mixing with metalic oxides to create insoluble color on the fiber.
Sulphur dyes: These sorts of dyes and their properties ar complicated organic compounds containing sulphur. they’re insoluble in water however soluble beneath reduced condition. they’re typically applied at cotton for cheaper shades, have high wet fastness however poor lightweight Fastness.
Azoic dyes: These aren’t readymade dyes. Fibers ar first of all fertilised with a coupling element like B-nepthol and so combined with a diazotised base to provide insoluble dye staffs into the fiber. Their main use on cotton however can also be colored silk & fur.
Azo dyes contain a minimum of one radical (-N=N-) connected to 1 or usually 2 aromatic rings. These dyes ar used primarily for bright red shades in colouring and printing since most alternative categories of quick dyes ar lacking in smart red dyes. Azoic dyes, referred to as Naphthols within the trade, are literally factory-made within the cloth by applying one half the dye. the opposite [*fr1] is then placed on and that they mix to create the finished color. Unless they’re fastidiously applied and well washed, they need poor fastness to rubbing or crocking.
The production of dark-blue red early dye from the subsequent 2 parts is associate example.
Vat dyes: These sorts of dyes and their properties ar in no time color on cotton & insoluble in water. they’re reduced by robust reductant to provide leuco-vat & at this stage they’re soluble in water. once impregnation they’re once more change to their original insoluble kind.
The vat dyes ar insoluble complicated polycyclic molecules supported the compound structure (ketoforms). The term vat comes from the previous indigo methodology colouring in a very vat: indigo had to be reduced to lightweight kind. Vat dyes ar made up of indigo, anthraquinone and carbazole. they’re with success used on cotton, linen, rayon, wool, silk, and generally nylon. Vat dyes also are employed in the continual piece of colouring method generally referred to as the pigment application method. The dyeings made during this means have high wash and lightweight fastness.
An example of a dye is Vat Blue four (Indanthrene)
Construction and working of Rotary screen printing
The rotary screen machine square measure supported constant principle of automatically.
There square measure 2 strategies of print paste.
1.by using rubber blade of various hardness
2.by using the magnetic roll system.
In initial technique, feeding the paste to the present blade and by Appling pressure pushing the paste through the screen to artefact,the use of rolls, plate or air cushion below every system.
In second technique, uses the magnetic roll system wherever the color is ironed through a steel rod activated by a magnet below the printing table and looking on the scale of rod and quantity of pull applied by a magnet.
flat screen printing isn’t continuous however. Rotary-screen printing on the opposite hand is continuous. Rotating screens square measure used that square measure mechanically fed (by suggests that of pumps) with paste from within. Driving the screens are often done at either facet.
The value of continuous rotary-screen printing initial became apparent within the Sixties. The hollow screens, every applying the acceptable motif, square measure organized consecutive as in roller printing, however they’re aligned over a moving horizontal blanket that carries the material between the 2. because the material moves forward the screens rotate and apply the colour.
The swivel squeegee consists of color tube , Types of dyes and their propertiescolor basin and insertion blade.
It moves up once the printing unit is raised and it hydraulicly touched down into operating position once printing position is down.
This machine obtainable in numerous commonplace breadth of 72″,94″,100″ long for twelve,16,20 colour.
The squeegee blade is versatile to accommodate any variations in pressure needed to force the paste equally through the mesh of the screen across the breadth of the fabricfabric. In some models the squeegee is replaced by a metal rod command in position by a field of force. this is often a lot of suited to heavier fabricsfabrics, since the mechanism imposes the next limit on the minimum quantity of paste which will be delivered. normally the rotary-screen machine needs a lower pressure between roller and material than is employed with carved rollers.
As with all screen printing, some management of delivery are often obtained through variation within the mesh size, an oversized mesh being applicable for materials made up of coarser fibres or areas of solid color, while a finer mesh is best for manufacturing fine detail or for materials made up of fine fibres.
The advantages of rotary-screen printing machines over engraved-roller machines embody quicker production rates, larger simple putting in place and a lower dependence on expertise for in operation. laptop motor-assisted style techniques for printing screens square measure currently progressively wide used.
options of machine
1.Interchangeable rubber squeegee
2.Variable positioning of squeegee angle
3.Very correct paste level management.
ZIMMER SCREEN PRINTING
Zimmer screen printing machine speed varies from 5-150 m/min
In the interior of screen square measure the color tube and also the magnetic roll that is hooked up by field of force made by magnetic force and that roll within the screen once the layer rotate,thereby effecting transfer paste of print. the fabric is affixed to the blanket.
The paste is equipped mechanically by pump and level guage through a tube within the screen. The printing assembly are often adjusted to any breadth of screen and permits repeat of fifty seven to a hundred cm. The repeats square measure set by hand wheel.
Advantages of magnetic squeeze system
1.Magnetic roller square measure amendment no end the machine
2.Automatic the paste determined.
3.The squeegee doesn’t needed sharpening.
4.Regular quantity of print paste transfer.
5.Uniform pressure exerted across the complete breadth of material.
6.Less friction between magnet roll and screen will last longer.
7.Design repeat up to a hundred and forty in. will achieved.